Manufacturing

Manufacturing services
LED lighting
CAN modules
converter

ATP consultants can ensure that you have a single point of contact; from incorporating designs into our production facilities or managing the existing supply chain.

Our facilities are divided into two areas
  • Wiring harness assembly
  • PCB assembly
 

Wiring harness assembly
 

Our harness facility is cost effective for prototype through to medium volume.
 

Module assembly
  Manufacture of low volume prototypes, through to medium and high volume products.
 
  • Fully automated SMT placement machinery
 
  • Multi Zone SMT reflow oven
  • Full SMT rework / Inspection facility
  • Laser guided through hole insertion stations
 

Quality

We have a clear understanding of what it takes to be a high quality supplier to the automotive industry.

Our facilities have a quality process which follows ISO9002:2000. In addition we can offer SPC, Fault analysis and embrace approvals, procedures and quality plans to suit individual requirements.

 

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Manufacturing

LED lighting technology
LED lighting
CAN modules
converter

LED lighting is an essential component in a modern vehicle electrical system offering many benefits to reliability and styling.

  • Reduced current consumption over conventional bulbs. Rating examples are
    • 5W: 0.44A(typ.) > 0.009A ie 50x reduction
    • 21W: 1.95A (typ.) > 0.23A ie 8.5x reduction

The beneficial effects of this current reduction can be seen in a reduced demand on the vehicle electrical system, leading to

  • Reduction in wire rating and hence reduced wire CSA (Cross Sectional Area) which in turn leads to reduced harness bulk
  • Deletion of relays due to the lighting circuit current being less than the drive required for a relay
  • The reduced current demand reduces the strain on the alternator and hence re-rating of the alternator is possible. Using a smaller alternator reduces cost and improves fuel consumption by reducing the power taken from the engine






ATP consultants offer standard product range and can produce full custom designed lighting units to suit your needs

  • Improved reliability and maintainence
  • MTBF >10 years
  • Incorporate CAN node into light unit
  • Negligible heat generation
  • No styling restrictions
  • No requirement for quick fit instrument bulbs
  • CAD design from customer requirement
  • Type approval capability (VCA)
 

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Manufacturing

CAN modules
LED lighting
CAN modules
converter

 We have a range of standard CAN modules for use in vehicle applications.




The hardware and software is designed in a modular way. This provides the maximum flexibility for the vehicle system design and customised units can therefore be put together to customer requirements.

The I/O is user defineable on each module and the functionality can be programmed at system level.












LIN - Most modules are capable of supporting LIN master or slave.

We also produce a range of non-CAN multiplex nodes. Our series 5000 modules are a proprietary protocol using a Master and up to 4 Slaves in the standard configuration.
This give up to 80 I/O and is user configureable. This is a very cheap but proven alternative to LIN for body electrical systems.








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Manufacturing

Voltage dropper
LED lighting
CAN modules
converter

  24V to 12V voltage converter for in vehicle system use.

Specification:

Input voltage    - 18V to 40V
Output voltage - 12V +-0.5V
Output current - 0A to 2.5A
Quiescent supply voltage - 40uA (0.04mA)















Fully protected against Automotive transients:- Reverse battery, Load dump transient, etc.






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